थर्मल ब्रेक एल्यूमिनियम पुनर्चक्रण उत्पादन लाइन
Scrap Aluminum Alloy Window Frames Recycling Line
Application: Crushing and recycling thermally broken aluminum
Machines included: Twin-shaft shredder, metal crusher, eddy current separator, etc.
Output: 0.6-9 t/h (depending on machine configuration)
Top-selling countries：Türkiye, UAE, Vietnam, आदि.
Shuliy automated aluminum recycling production line combines crushing, magnetic separation, and eddy current separation processes to efficiently recover aluminum from thermally broken aluminum and industrial waste aluminum by separating aluminum from plastic and ferrous materials.
This production line mainly consists of a twin-shaft shredder, a crusher, and an eddy current separator. Other equipment is configured according to specific needs. Shuliy provides customized services, designing solutions based on the client’s specific requirements.
एल्यूमिनियम पुनर्चक्रण उत्पादन लाइन के क्या प्रमुख लाभ हैं?
- An integrated crushing and sorting system can process up to 4 tons of scrap aluminum per hour, significantly improving production efficiency.
- Using magnetic separators and eddy current separators, the system achieves effective and precise material separation, separating aluminum, iron, plastics, and other impurities.
- The entire aluminum recycling production line is controlled by a central electrical control cabinet, achieving automated operation and reducing labor costs.
- The dust removal and fume extraction system continuously purifies the air during operation, reducing dust pollution and improving the working environment.
- The entire production line is flexibly configurable, and different models can be configured according to the customer’s processing capacity requirements.
Aluminum recycling production line process
The aluminum recycling production line operates through the coordinated processing of multiple devices, following these steps:
Step 1: Feeding
The feeding conveyor automatically transports scrap aluminum profiles to the crushing system.
Step 2: Shredding
A twin-shaft metal crusher performs the first stage of size reduction on the raw material, crushing large aluminum profiles into smaller, easier-to-handle segments.
Step 3: Crushing
धातु क्रशर उच्च-गति से घूमते हुए हथौड़ों का उपयोग करके एल्यूमिनियम को और पिसता है, जिससे पृथक्करण के लिए उपयुक्त टुकड़े मिलते हैं।
स्टेप 4: मैग्नेटिक सेपरेशन
एक चुंबकीय पृथक्करण कन्वेयर कच्चे पदार्थ से लोहे आदि फेरोमैग्नेटिक धातुओं को पृथक करता है।
Step 5: Dust removal
A fan-based dust removal system collects dust and fumes generated during processing, ensuring compliance with environmental protection requirements.
Step 6: Eddy current separation
An eddy current separator separates non-ferrous metals such as aluminum from plastics or other non-metallic materials.
Step 7: Separation
A sorting drum screen screens and separates materials according to their final size.
प्रक्रिया प्रवाह:
Double shaft shredder → Metal crusher → magnetic separator → dust removal system → eddy current separator → sorting screen
Main equipment in an aluminum recycling production line
Twin-shaft metal crusher
Twin-shaft क्रशर बड़े एल्यूमिनियम पदार्थों की प्रारम्भिक क्रशिंग के लिए उपयोग किया जाता है। यह उच्च टॉर्क, पहनने-रोधी ब्लेड, और स्थिर संचालन के साथ सामान्यतः बड़े स्क्रैप पदार्थों की प्रारम्भिक प्यूरीकरण के लिए प्रयुक्त होता है।
| मॉडल | पावर | क्षमता | Feed Opening | Machine Size |
|---|---|---|---|---|
| 600 | 15×2kw | 0.7–0.8t/h | 600×460mm | 2.6×1.4×2m |
| 800 | 18.5×2kw | 1–2.5t/h | 800×460mm | 3×1.6×2m |
| 1000 | 30×2kw | 2–4t/h | 1000×570mm | 3.6×1.7×2m |
| 1200 | 45×2kw | 3–5t/h | 1200×850mm | 4×1.8×2.5m |
| 1500 | 75×2kw | 4–6 टन/घंटा | 1500×980mm | 5×2.1×2.5m |
| 2000 | 90×2kw | 5–9t/h | 2000×1250mm | 6×2.2×2.5m |
धातु श्रेडर
The metal shredder uses high-speed rotating hammers to break aluminum shavings into smaller particles, thereby improving the efficiency of subsequent separation stages.
| मॉडल | पावर | गति | क्षमता | आयाम |
|---|---|---|---|---|
| BDL-600 | 18.5–22kw | 860r/min | 600–800kg/h | 2×1.2×1.9m |
| BDL-800 | 30–37kw | 860r/min | 800–1000किग्रा/घंटा | 2.2×1.5×2.2m |
| BDL-1000 | 55–75kw | 860r/min | 2500–3500kg/h | 2.8×1.9×3.1m |
| BDL-1300 | 90–110kw | 750r/min | 3500–5000kg/h | 3.5×2.1×3.8m |
| BDL-1600 | 110×2kw | 750r/min | 4000–8000kg/h | 4.4×2.5×4.2m |
| BDL-1800 | 160×2kw | 650r/min | 8000–12000kg/h | 4.7×2.9×4.5m |
| BDL-2000 | 220×2kw | 650r/min | 10000–18000kg/h | 5×3.2×4.6m |
एड्डी करंट सेपरेटर
The eddy current separator is used to separate non-ferrous metals, such as aluminum, from non-metallic materials. Its working principle is based on electromagnetic induction.
| मॉडल | Belt Width | क्षमता | पावर | वज़न |
|---|---|---|---|---|
| 600 | 650मिमी | 4–6 टन/घंटा | 4.0 0.75कडब्ल्यू | 1400किलोग्राम |
| 800 | 850मिमी | 6–10 टन/घंटा | 5.5 1.1कडब्ल्यू | 1800किग्रा |
| 1000 | 1050मिमी | 10–12 टन/घंटा | 7.5 1.5कडब्ल्यू | 2200किलोग्राम |
| 1200 | 1250मिमी | 12–15 टन/घंटा | 11 2.2कडब्ल्यू | 2400किलोग्राम |
एडीडी करंट सेपरेटर के अतिरिक्त पैरामीटर
| Magnetic force | 9000gauss |
| Number of magnetic poles | Approx. 400 |
| Magnetic roller diameter | Approx. 400mm |
| Induction क्षेत्र | 20m³ |
| Conveying speed | 17–18rpm (variable frequency control) |
| Magnetic rotor speed | Up to 1300–1400rpm |
In addition to these infrastructures, we also offer the metal dry polishing machine for polishing aluminum surfaces, removing rust or oxide layers, thereby improving product quality and ultimately profitability.
Turkish client’s 4 t/h thermal break aluminum recycling line solution
This is a solution proposed by shuliy for a turkish client. This client, who runs a metal recycling company, recently needed to process a batch of scrap aluminum from construction sites and old buildings.
To improve production efficiency and recover more valuable aluminum, the client consulted shuliy requesting a complete, fully automated aluminum foil recycling line.
ग्राहक की क्षमता आवश्यकताओं के आधार पर, हमने 4 टन/घंटा एल्यूमिनियम पुनर्चक्रण उत्पादन लाइन के साथ निम्न पूर्ण विशिष्टताएं डिजाइन कीं:
| Equipment | विशेष विवरण | Quantity |
|---|---|---|
| Feeding conveyor | Width 1m, Length 9m, Power 5.5kw | 1 |
| Metal crusher system | Model 1600#, Power 110×2kw, Capacity 4t/h | 1 |
| डिस्चार्जिंग कन्वेयर | चौड़ाई 800mm, लम्बाई 6000mm | 1 |
| Magnetic separation conveyor | Width 600mm, Length 4000mm | 1 |
| एड्डी करंट सेपरेटर | Model 1000#, Capacity 4–6t/h | 1 |
| पंखा धूल हटाने प्रणाली | Power 2.2kw | 1 |
| Electric control cabinet | Automatic Control | 1 |
FAQ of about thermal break aluminum recycling line
What is a thermal broken aluminum recycling production line?
A thermally broken aluminum alloy recycling production line is a system specifically designed for processing scrap aluminum window frames and thermally broken aluminum profiles to separates aluminum from plastic insulation strips and other impurities, efficiently recovering pure aluminum.
What equipment is included in a thermally broken aluminum alloy recycling production line?
A complete production line typically includes a feed conveyor, a twin-shaft metal crusher, a metal shredder, a magnetic separator, an eddy current separator, a dust removal system, etc. These devices work together to achieve automated aluminum separation.
What is the aluminum recovery rate?
A well-designed thermally broken aluminum alloy recycling production line can achieve an aluminum recovery rate of over 95%. The specific recovery rate depends on the material conditions and equipment configuration.
Why are eddy current separators so important in aluminum recycling?
eddy current separators गैर-धात्विक पदार्थों जैसे प्लास्टिक से एल्यूमिनियम को पृथक करने में महत्वपूर्ण भूमिका निभाते हैं। यह विद्युतचुम्बकीय प्रेरण का उपयोग करके प्रतिपरक बल बनाते हैं, जिसके कारण एल्यूमिनियम बेल्ट से दूर होता है और सटीक पृथक्करण प्राप्त होता है।
What factors should be considered when selecting an insulated aluminum recycling production line?
Processing capacity (tons/hour), material type and size, local government environmental protection requirements, and the level of automation need to be considered. Choosing the appropriate configuration can significantly improve recycling efficiency and return on investment.
अपने औद्योगिक ग्रेड धातु पुनर्चक्रण समाधान को कस्टमाइज़ करें!
This aluminum recycling production line is a highly efficient solution for processing waste aluminum materials such as aluminum profiles, aluminum window frames, and thermal insulation aluminum. It achieves a high degree of automation, precise material separation, and efficient recycling.
With flexible configurations and scalable capacity, shuliy can design and provide solutions to meet diverse capacity requirements, helping businesses transform waste aluminum into valuable renewable resources.
If your project lacks professional and reliable equipment, contact shuliy for a professional quote and project plan!
